Nigeria has a big demand for crushed granite. Infrastructure projects drive this need. You want to know the cost for a 200TPH plant. This guide covers prices, equipment, and ROI. SBM provides top machines for your success. We focus on durability and high output. Let us look at the details now.
A 200TPH plant means 200 tons per hour. It processes hard granite into smaller aggregates. Granite has a high Mohs hardness of 6 to 7. This requires heavy-duty machines. SBM designs these plants for tough conditions. We use primary and secondary crushers together. This setup ensures continuous production. Why? Because granite is very abrasive and tough. It wears down weak metal quickly.
The system includes feeders, crushers, and screens. Belts move the stones between stages. You get different sizes like 0-5mm or 10-20mm. These sizes meet Nigerian construction standards. Our engineers customize the flow for you. We ensure the motor power matches the load. This prevents frequent electrical trips. Reliability is our main goal for you.
The Jaw Crusher is the first gate. It takes large rocks from the quarry. Our PE series handles big feed sizes. It uses a “chewing” motion to break stone. The Fixed Jaw and Swing Jaw do the work. This simple design makes it very strong. Why choose this? It handles high pressure without breaking. It reduces 600mm rocks to 150mm easily.
| Parameter | Value | Unit |
|---|---|---|
| Max Feed Size | 630 | mm |
| CSS Range | 80-140 | mm |
| Motor Power | 110 | kW |
| Eccentric Shaft Speed | 250 | rpm |
CSS stands for Closed Side Setting. This controls the output size. A smaller CSS means finer output. We use high manganese steel for jaws. This extends the service life significantly. Proper speed ensures the material flows fast. SBM optimizes the nip angle for better grip. This prevents stone sliding during the crush. Your efficiency stays high all day long.
After the jaw crusher, stone goes to the cone. Cone crushers are best for hard granite. SBM uses the HST Single Cylinder Hydraulic Cone. It offers a high reduction ratio. The mantle rotates inside the bowl liner. This squeezes the stones into final shapes. Why use a cone? It produces cubic aggregates with low flakes. Flaky stone is weak for concrete.
| Feature | Data | Detail |
|---|---|---|
| Cavity Type | Coarse/Fine | Adjustable |
| OSS (Open Side) | 25-38 | mm |
| Crushing Force | High | Constant |
| Maintenance Cycle | 2000 | Hours |
We use an automated control system here. It monitors the pressure and oil temp. If a metal piece enters, the tramp release works. This protects the shaft from snapping. Our design uses a unique crushing chamber shape. This improves the inter-particle crushing action. It leads to better grain shape. Your customers in Nigeria will love the quality. SBM ensures every part is genuine and tough.
The vibrating screen separates the stones. It uses 3 or 4 layers of mesh. This creates the specific sizes you need. SBM screens use high-frequency vibration. This prevents the mesh from clogging up. Why is this important? It ensures your 200TPH rate stays steady. Clogged screens slow down the whole line. We use high-tensile steel for the frame.
Conveyor belts connect every single machine. They must be wide enough for the volume. We use 800mm or 1000mm wide belts. This prevents spillage on the ground. SBM provides heavy-duty rollers and motors. They handle the dust and heat of Nigeria. We include dust covers to protect the air. Clean sites are safer for your workers. Better safety means fewer legal troubles later.
A client in Ogun needed 20mm aggregates. They had old machines that broke often. We installed a PE750x1060 and HST160. The layout was compact to save space. We used an electronic control cabinet for safety. Why? Nigerian power grids can be quite unstable. The cabinet protects the motors from surges. The client saw a 30% fuel saving. Their old plant was very inefficient.
The installation took only twenty-one days. Our engineers stayed to train the local crew. The owner said the SBM service was great. He liked the easy parts replacement system. He now produces 1600 tons every single day. His profit margins increased due to low downtime. Maintenance is now a simple weekly check. This site is a model for others nearby.
Many buyers look only at the price tag. This is a mistake for long-term profit. A cheap machine breaks in three months. Then you lose money every single hour. SBM focuses on the Total Cost of Ownership. Our parts last 40% longer than average. Why? Because we use premium alloys in castings. This reduces your yearly repair bill a lot.
Think about the energy consumption per ton. SBM motors use less power for same output. In Nigeria, diesel for generators is expensive. Saving 5 liters per hour adds up fast. Over a year, you save thousands of dollars. We also offer local support in Lagos. You do not wait weeks for a technician. Fast support keeps your plant running always. That is the true SBM value.
A construction firm in Abuja bought our plant. They wanted 0-5mm dust for road base. We added a VSI crusher to the line. This increased the fine material production. The granite there was exceptionally hard and brittle. Our HST cone crusher handled it without issues. Why did they choose SBM? Because we provided a customized flow chart. Most sellers just give a standard list.
The client reported a very low failure rate. They only replaced liners after six months. This is excellent for such hard granite stone. They praised the automated lubrication system specifically. It saved them two hours of manual work daily. Now, they are the main supplier for roads. Their ROI was achieved in just fourteen months. They plan to buy a second line soon. This shows the trust in SBM quality.
The cost involves more than just the machines. You must count shipping and local duties. Foundation work requires cement and steel bars. SBM provides the foundation drawings for free. This saves you money on hiring architects. Why do we do this? To ensure the machines sit perfectly level. Vibration is the enemy of heavy machinery. Proper bases extend the bearing life.
A 200TPH plant is a serious investment. It usually ranges from $350,000 to $650,000. This depends on the specific machine models chosen. Higher automation costs more but saves labor. SBM helps you balance your budget carefully. We offer different tiers of equipment for you. You get the best tech you can afford. We never compromise on the core quality.
Yes, SBM has a strong parts network. We keep common items in local warehouses. You can get jaw plates and mantles fast. Why is this a major concern? Because downtime costs roughly $1000 per hour. If you wait for a boat, you lose. We ship parts by air if needed urgently. Our team tracks your wear life for you. We remind you when to order new sets.
We use standard bolt sizes and fittings too. This means you find tools locally easily. Our manuals have clear pictures for every step. Even a new mechanic can follow the guides. SBM engineers are also available on WhatsApp video. We can see your machine and give advice. This virtual support is free for our customers. We stay with you for the long haul. Your success is our best marketing tool.
Granite is very rough on all metal parts. Daily checks are a must for your team. Check the oil levels in the cone crusher. Look for loose bolts on the vibrating screen. Why? Vibration can loosen even the strongest nuts. A loose bolt can cause a frame crack. SBM provides a simple checklist for your operators. Following it prevents 90% of common breakages.
Our HST cone uses a special hydraulic oil. Keep it clean to protect the internal valves. We include oil sensors that stop the machine. This prevents a small leak from ruining everything. SBM machines are designed for easy access. You do not need to dismantle everything. This speeds up the service time significantly. Less time fixing means more time crushing stone.
Question 1: Is 200TPH the actual output or maximum?
Answer: 200TPH is the average steady output. Maximum capacity can reach 230TPH with good feed. We calculate this based on 1.6 t/m3 density. If your granite is denser, output changes. SBM always gives honest data for your planning. We don’t overpromise to get a sale. You can rely on our numbers.
Question 2: What generator size do I need for this?
Answer: You need about 550kVA to 600kVA usually. The jaw and cone have high starting loads. We suggest using a soft-starter for the motors. Why? It reduces the current spike during startup. This protects your generator from burning out. SBM can supply the full power package. We ensure the cables are the right gauge.
Question 3: Does the price include the steel structure?
Answer: Yes, we include the support legs and platforms. These are made of heavy H-beam steel. Some competitors use cheap angle iron that shakes. SBM structures are bolted together for easy shipping. You can move the plant to another site. This flexibility is great for temporary road contracts. It protects your investment for many years.
Choosing a 200TPH plant is a big step. You need a partner, not just a seller. SBM offers the expertise and the tough hardware. Our plants in Nigeria prove our high quality. Focus on the HST cone for hard granite. It is the heart of your profit line. Why? Because it defines the quality of your product. High-quality stone sells for a higher price.
Start with a clear site plan and budget. Talk to our engineers about your specific rock. We offer free testing for your granite samples. This ensures the crushers are set up perfectly. SBM is ready to support your Nigerian project. We provide the machines, the tech, and the service. Contact us today for a detailed quote. Let us build a successful quarry together now.
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