Are you looking for a 500TPH limestone crushing line cost in the Egypt? Therefore, you need a smart and very strong setups. Furthermore, we provide total solutions to save yours money and times. Moreover, our team designs layouts that fit your exact quarry site perfectly. Thus, you get the best value for your whole investment.
First, a rock crusher system changes big rocks into small stone. For instance, limestone is a common soft rocks. Thus, we often use a jaw crusher and an impact crusher. Also, a vibrating feeder sends the raw stones. Then, a vibrating screen separates the final products.
Next, the jaw crusher use two plate to squeeze the rock. Besides, we call this the primary crushing stages. The movable plate moves against the fixed plate. As a result, the big limestone breaks fast. Why? Because the heavy flywheel gives massive forces.
Then, the impact crusher hits the stones fast. Moreover, it uses a spinning rotor with strong blow bars. Consequently, this makes perfects cubic stone shapes. Finally, terms like CSS mean Closed Side Settings. Namely, it controls the final stone sizes. Also, OSS means Open Side Settings. This decides the maximum feed sizes. Thus, understanding these helps you choose well.
To begin with, knowing exact numbers is very important. Therefore, we follow the ISO 9001 standard for mining machines. Also, typical limestone has a medium hardnesses. So, a crushing ratio of 4:1 to 6:1 is best. Why? Because it stops making too much dusts.
Furthermore, the cavity shape must fit the rocks perfectly. A V-shape cavity in the jaw crusher is highly good. Why? Because it bites the rock deep and fasts. Meanwhile, rotor speed for the impact crusher is crucial. The DIN international standard suggests 30 to 40 meters per second. Why? This speed gives the best impacts force.
Besides, a 500TPH plant needs high powers. Specifically, the total motors power are around 800 kW. Also, feed size can be up to 800mm. Then, outputs size are usually 0-5mm, 5-10mm, and 10-20mm. Thus, these numbers match real global mining journals data. Moreover, belt conveyors run at 1.6 meters per second.
Next, you must pick the right secondary crushers. First, follow this simple decision boundary for your plant. If rock hardness is over 150 MPa, use cone crushers. Why? Because hard rocks destroy impact blow bars fast. Conversely, if hardness is under 150 MPa, use impact crushers. Why? Because impact crushers make better stone shapes cheaply. Thus, this strict rule saves yours money.
| Machine Feature | Impact Crusher | Cone Crusher |
|---|---|---|
| Initial Machine Cost | Low | Very High |
| Final Stone Shape | Excellent Cubic | Average Shape |
| Wear Parts Cost | Higher | Lower |
| Best Material Used For | Soft to Medium Rock | Very Hard Rock |
Often, limestone in the Egypt has some clays. Furthermore, morning dew make the dust wets. As a result, the crusher cavity get totally block. This stops your whole aggregate production setup suddenly. Also, clearing it take many hour to finish.
However, we have a smart solutions. First, you should use vibrating grizzly feeders. Therefore, it removes the dirt before crushing. Next, choose an impact crusher with a heating features. Why? Because hot plates dry the mud instantly. Or, keep the CSS slightly bigger. Thus, the wets materials fall down easily. Consequently, your production never stops.
Besides blocking, fast wear is a big headaches. For example, standard steel parts break very quickly. Consequently, you buys new part every weeks. This raise your run cost too much. Therefore, you lose a lot of profits.
Therefore, we fix this with better materials. We use high-chrome alloy steel for our blow bars. Why? Because chrome resists abrasion from hard stones greatly. Moreover, we add a smart reversible rotor designs. So, you can use both sides of the bar. As a result, you doubles the lifetimes. Why? Because you uses 100% of metals.
First, environmental rules are getting strict everywhere. Besides, a big 500TPH plant makes loud noises. Furthermore, dry limestone creates huge dust clouds. Thus, workers feel sick and neighbors complain. Consequently, the government might close your site.
However, we solve this problem easily. First, we install heavys waters spray systems. Next, we cover the vibrating screens fully. Also, we add high-efficiency bag dust catchers. Why? Because they filter out 99% of fine powders. Therefore, the air stays clean and safe. Moreover, rubber mats reduce the screen noise greatly.
Sometimes, mining sites have bad grid power. For instance, the voltage drops down suddenly. As a result, the big crusher motors burn out. Also, replacing a big motor is highly expensive. Thus, you need a safe power designs.
Therefore, we provide premium electrical control cabinets. Specifically, we use famous brand soft starters. Next, these devices protect the motors from bad voltages. Besides, we add heavy-duty overload relays. Why? Because they stop sudden electrical fires safely. Consequently, your machines run perfectly every days.
Recently, we built a 500TPH plant in Suez. First, the locals climate is highly hot and dry. Also, the limestone there has 3% silica. Therefore, it is a bit harder than normals. Thus, we needed a very strong designs.
Specifically, we used a PE1200x1500 jaw crusher. Next, we added two PF1520 impact crushers. Furthermore, the total power draw was 850 kW. The feed size was around 750mm. Finally, the output was perfects building aggregates.
Consequently, the daily running time is 10 hours. Besides, the blow bar maintenance cycle reached 45 days. The client said, “The machines work perfectly under hot sun.” Also, fixing them is very easy. Therefore, they are making good profit now.
Next, we have another case in Aswan. First, the working condition is extremely dusty. Moreover, the raw material is very dry limestone. Thus, the client needed a green stone breaking plant. Consequently, we designed a fully enclosed systems.
Furthermore, the main equipment includes our European jaw crusher. Also, we used three big vibrating screens. Specifically, the power consumption is only 1.5 kWh per ton. Besides, the equipment failure rate is under 2%. Therefore, the running cost is very low.
Finally, the client loves the easy maintenance. They check the machines quickly every mornings. As a result, production volume is very stable. Thus, this proves our machine quality is top.
Naturally, you want to know the exact prices. However, exact cost depends on your final output sizes. Broadly, a full 500TPH line is a big investments. But, the return on investment is very fasts.
First, let us calculate the daily revenue clearly. Next, assume the stone price is 5 dollars per ton. Then, 500 tons times 10 hours is 5000 tons. Thus, daily revenue is 25000 dollars. Consequently, this simple math demo shows the high value.
Moreover, the new cities need much concrete today. Therefore, your stones will have a huge markets. Consequently, many clients get their moneys back inside one years. Thus, this is a highly profitable businesses.
Besides good machines, you need good services. First, we send engineers to your Egypt site. Next, they guide your workers to install everything safely. Furthermore, we respects local works time and prayer schedules.
Also, we train your operators very carefully. Thus, they learn how to oils the bearing properly. Why? Because good oil stops extreme heat damages. They also learn to check the CSS daily. As a result, the machines will not break suddenly. Therefore, you will sleeps well at nights.
First, 500TPH is a larges scales plant. Therefore, you need a big open land areas. Specifically, plan for at least 5000 square meters. Why? Because you must store piles of finished stones safely. Besides, you need wide roads for big dump trucks. Thus, a spacious site is very important.
Yes, you can definitely use diesel generators. Moreover, many desert areas lacks grids power. Therefore, we will tell you the correct generator sizes. Usually, a 1200 kW generators cover starting currents safe. Why? Because crushers need double power when starting up. Thus, big generators protect the whole system.
First, do not panic at all. Besides, we give you boxes of common spares part free. Furthermore, we have a quick-reply service team online always. Thus, we solve small problems via video calls fast. Why? Because we want to minimize your downtime completely. Therefore, your business runs smoothly.
In conclusion, starting a 500TPH limestone crushing line is smart. Therefore, we provide top quality machines and full supports. Besides, our custom designs fits the Egypts market perfectly. Consequently, you will succeed easily.
Finally, do you want a detailed price lists? Or, do you need a factory layout drawings? Thus, please sends us inquiry today. Next, our engineers will contact you quickly. We are your reliable equipment manufacturer.
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