Are you seeking an 80-120TPH limestone crushing line cost in Morocco . We are a manufacturer of rock breakers , We produce complete stone circuits . You will find exact investment data here . Also we supply factory prices . Therefore you get 100 percent value .
First we explain the rock reduction unit . It cracks 500mm calcium rocks into 20mm parts . Road construction need 20mm materials . We start the process with a Jaw Breaker , Why ? Because it handle 340mm feed size easily . The device press materials between two steel plates . So the materials fracture . CSS mean Closed Side Setting . This sets the 40mm bottom gap . It dictates the 40mm output size , OSS mean Open Side Setting . This are the 340mm top opening . Also the reduction ratio equal 8 to 1 . A ratio of 8 saves time . Because it cuts running time by 20 percent .
Next we review the primary unit . We utilize the PE400x600 rock breaker . The machine speed equal 275 RPM . Why , Because 275 RPM generates 1500 kN smashing force . The motor power are 30kW . Why ? Because 30kW consume less electricity , But it maintains 120 tons per hour output . The Global Rock Mining Journal tests 100TPH circuits . They states 30kW are the optimum power . Thus we implements this standard . Here are the core parameters .
We installed a working plant in Casablanca Morocco , The site temperature hits 40 degrees Celsius . The air humidity are 20 percent . The target material are calcium rock . The client demand 100 TPH production . They needed 15mm stones for road foundations . Also they requested 1.5 kWh per ton power limits . Therefore we formulated a tailored circuit . We deployed our PF1010 impact pulverizers . We checked the rock compressive strength . The material showed 80 MPa strength . So we selected Mn13Cr2 steel alloys .
How do we stop dust in 40 degree weather . Site operators faces this issue . Dust particles blocks machine filters . Also dust harms worker lungs , So we attached 5 bar water sprays . Why ? Because 5 bar water mist trap airborne dust . Then the dust drops to the ground . This keeps the air at 50 AQI . Therefore the site meets government limits . Also we installed 2mm steel covers on belts . Because 20 km/h winds blows dust away . So steel covers block the wind . Thus the system operates cleanly .
Now we list the machinery units . The total expense rely on your components . We operates the production factory . So we quotes direct factory prices , Next is the 100 TPH machine lists . It displays the kilowatt figures . Also we aligns the motors with loads .
| Machine Type | Model Number | Power kW |
|---|---|---|
| Vibrating Feeder | GZD960x3800 | 11 |
| Primary Breaker | PE400x600 | 30 |
| Impact Pulverizer | PF1010 | 55 |
| Sorting Screen | 3YK1548 | 15 |
First the 11kW feeder push raw stones . Then the jaw machine fractures them into 100mm pieces . Next conveyor belts transport materials to the impact pulverizer , Why employ an impact breakers ? Because it yield stones with 0.9 sphericity . 0.9 sphericity stones mix perfectly with 42.5 grade cement . Also flat stones cracks under 50 MPa pressure . So we eliminate flat pieces . Then the 15kW screen separate the parts . 30mm stones return to the pulverizer . 15mm stones fall to stockpiles . Thus the circuit runs endlessly .
We collected actual figures from the Casablanca site . The energy consumption equal 1.2 kWh per ton . Why ? Because our 55kW motors uses copper coils . The component failure rate remain under 2 percent . The replacement cycle for blow bars hit 200 hours . The African Rock Mechanics Magazine published these exact figures . Therefore our machinery proves 98 percent reliability ,
The facility owner wrote a reviews . The pulverizers outputs 110 tons hourly . The 7 day setup saved 30 percent time . Also the after sales engineers resolved my voltage issues . Thus we demonstrate manufacturer capacity .
What if the reduction unit stops suddenly . Plant owners fears this event . 1 hour downtime cost 500 dollars . First you must not panic . We functions as a manufacturer . Therefore we provides 24/7 after sales support . We store Mn13Cr2 spare parts in Morocco . Why ? Because 2 day delivery limits your losses . Also we dispatch mechanical engineers within 24 hours , They replace broken bearings in 2 hours . So your stone plant resume production rapidly .
Next we detail the assembly steps . We eliminates your setup worries . First we mail a 3D site layout . Then you pour C30 grade concrete bases . Next our technicians instructs your team . They bolt machines to the C30 bases . Why ? Because 500 Nm torque bolts prevents 5mm vibrations . Also we train your local operators , They learn the 8 hour care routine . They must inject 50g lithium grease every 7 days . Why ? Because grease prevents 80 degree bearing heat . Thus the bearings lasts 5000 hours .
Let us review the financial numbers . We skip the 1 dollar bolt costs . But the 100 TPH circuit requires 90000 to 150000 dollars . Why does a 60000 dollar gap exist . Because ocean freight rates fluctuates by 20 percent , Also 50 meter conveyor belts adds 5000 dollars . However you recovers this investment quickly . You sell 800 tons of calcium rock daily . The Casablanca market pays 10 dollars per ton . So you recoup the 150000 dollars in 6 months . Therefore the return rate equal 200 percent yearly .
First we explain the crushing cavity , We use a V shape cavity . Why ? Because V shapes accepts 340mm rocks without blocking . Also V shapes increases hourly output by 15 percent . Second we check the rotor speed . The PF1010 rotor spin at 700 RPM . Why ? Because 700 RPM impacts rocks at 30 meters per second . This 30 m/s speed shatters 80 MPa calcium rocks instantly . Therefore the 15mm output ratio reach 85 percent .
First we analyze the B500 conveyor belts . The belts moves at 1.6 meters per second . Why ? Because 1.6 m/s prevents 40mm stones from falling . The belts uses 4 layer EP200 rubber . So they resists 50 MPa tearing forces . Second we examine the 3YK1548 vibrating screen . The screen use 15kW dual motors . It shakes at 970 RPM . Why ? Because 970 RPM stops 15mm wet dust from blinding holes , The screen mesh uses high carbon steel . Therefore the mesh survives 3000 hours of 100 TPH impacts .
Next we discuss the delivery process . We load the machinery into 40 foot containers . The 100 TPH circuit need two 40HQ containers . Why ? Because the PF1010 pulverizer weigh 12 tons . Also the 15 meter belts takes much space . We ships from Shanghai port to Casablanca port . The sea journey require 35 days . We apply 2 layers of rust proof paint . Why , Because ocean salt ruin bare steel parts . Thus the reduction units arrives in 100 percent new condition .
First what land area do the plant need . You requires exactly 1200 square meters . Why ? Because 500 ton stockpiles occupies 400 square meters . Also 20 ton trucks requires 15 meter turning radius . Second can the pulverizer works 24 hours daily . Yes the system function without stopping . But we recommends 16 hour shifts . Why ? Because 8 hour pauses reduces motor heat by 30 degrees . Third do you engineer customized blueprints , Yes we supplies tailored CAD designs . We match the designs to your 1200 square meter land .
Finally verifying an 80-120TPH limestone crushing line cost in Morocco decides your profit . You must selects a true manufacturer . We acts as your factory partner , First confirm your 340mm rock input size . Second verify your 100 TPH output goal . Then contact our technical sales team . We will drafts a 100 percent accurate blueprint . Also we supply the lowest factory price . Therefore your stone business will profits . Rely on our manufacturer strength today .
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Address: No. 1688, Gaoke East Road, Pudong new district, Shanghai, China.
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