Do you need copper rock separation gear in Chile ? We are SBM. We build these tools . We gives custom plans . So , read this guide . Then , you will learn about the copper ore flotation machine price in Chile . Also , you will see real facts . We share real mine data . Next , we solve your big pains . Finally , we make your plant rich .
What is a separation device ? It is a big metal tank . Also , it separates copper from bad rock . First , you put crushed rock inside . Next , you add clean water . Then , you add special soap . So , a motor spins a wheel . This wheel is the main rotor . Next , it makes many bubbles . The pure copper sticks to bubbles . Finally , we scrape the copper off . Why do we do this ? Because it makes the copper pure . And , the stator stops fast mud . Therefore , the bubbles stay very safe . Minerals Engineering journal says this fact . It says pure copper needs good bubbles . So , our gears is very great .
Our gears have very strong motors . The motor drives the spinning wheel . And , the wheel speed must match tank . Next , the drive belt connects them . Then , the discharge size is pure froth . Also , we makes perfect motor matches . Why do we do this ? Because this match saves your power . Journal of Cleaner Production proves this . It says matching power saves 15% energy . So , SBM uses this smart rule . We gives you the best drive tools . Here are key parameters : * Speed is 200 RPM . * Feed is 0.074mm . * Motor is 15 kW . Next , look at our spec table . It shows our best gear models .
| Model Type | Volume Size | Power Need |
|---|---|---|
| XCF-4 Unit | 4 m3 | 15 kW |
| KYF-4 Unit | 4 m3 | 11 kW |
| XCF-8 Unit | 8 m3 | 30 kW |
| KYF-8 Unit | 8 m3 | 22 kW |
Our tank design is very special . We use a deep U-shape cell . Why do we use U-shape cells ? Because it stops sand settling down . Also , the fluid flows much better . So , the motor works much less . Therefore , you save electric bills . Next , we use light rubber parts . The rotor is light rubber . The stator is light rubber too . Why do we use rubber parts ? Because they do not wear out fast . Also , they are cheap to replace . Then , the gap between them is small . This small gap makes fine bubbles . Fine bubbles catch more fine copper . Finally , your copper yield goes high .
We did a big project in Chile . It was in the Atacama desert . Also , it is very dry there . The rock was hard sulfide copper . Next , the raw feed size was 0.074mm . The daily capacity was 1000 tons . The client had a big pain . Their old tools wasted much power . Also , their old gears broke down fast . So , they asked SBM for help . We went to the mine site . Then , we checked their raw rocks . We tested the rock in our lab . Finally , we designed a new plant plan . We gave them many new tools . We gave 10 sets of XCF-8 . And , we gave 10 KYF-8 units .
Why did we use this exact mix ? Because XCF units suck air naturally . But , KYF units need a blower fan . So , they work very well together . We place XCF on the step . We place KYF on lower step . Therefore , mud flows by gravity . This smart flow saves 20% power . The plant works great now . The energy use is 0.8 kWh . This is per ton of rock . Also , the fault rate is very low . Next , maintenance cycle is six months . The client wrote a good review . They said SBM tools are great . Also , the setup was very fast . The yield is very high now . So , they makes very good money .
Do you lose copper in froth ? Yes , this bad thing happens often . The bubbles break very quickly . Why does this bad thing happen ? Because the soap dose is wrong . Or , the main rotor spins too fast . But , we have a fast fix . You must check the soap feed . And , you must lower wheel speed . Also , SBM tools have auto controls . Therefore , you keep bubbles very stable . So , you collect more pure copper . Next , your daily yield goes up . Finally , you earn more cash money .
Electric bills are very costly in Chile . And , old machines waste much power . Why do they waste so much power ? Because old metal impellers are heavy . But , we have a smart fix . We use light rubber impellers always . Next , we use U-shaped smart tanks . Why do we use U-shape tanks ? Because it stops sand settling down . So , the electric motor works less . Therefore , this saves your cash money . Also , the gears last much longer . This lowers your total running cost .
Do your gears stop working often ? Yes , this stops your plant daily . Why do they break so fast ? Because the bearings get very dirty . Or , the drive belts snap easily . But , SBM solves this big problem . We use fully sealed bearing boxes . Why do we seal the bearings ? Because dust can not enter inside . So , the bearings spin very smooth . Then , they last for many years . Also , we use very thick belts . Therefore , your gears run non-stop . Finally , your maintenance work drops heavily .
What is the copper rock separation gear cost in Chile ? The exact price changes a lot . It depends on the tank volume . Also , it depends on rock type . But , SBM tools pay back fast . They pay back in one single year . We are the real factory maker . So , we offer direct factory prices . Also , we give full plant plans . Next , the installation is very easy . We send smart workers to Chile . They fix the tools for you . Why do we do this help ? Because we want zero user worries . We handle every hard step . So , you just wait for profits .
How long does rubber part last ? It lasts 8 to 12 months . Why does it last so long ? Because we use strong wear-proof rubber . So , you buy fewer spare parts . Then , you save maintenance cash money . Also , we test the rubber well . Our lab hits the rubber hard . It does not break or tear . Therefore , it survives the hard rocks . You just replace it once yearly . This makes your maintenance very easy .
Can you process very big rocks ? No , we can not do this . You must crush the rock first . The raw feed size is 0.074mm . Why must it be this small ? Because tiny bubbles only lift dust . If the rock is too big , it sinks . So , you lose the good copper . We sell good crushers too . You can buy our strong crushers . Then , you crush rocks very fine . Finally , the separation works perfectly well .
Do you ship to Chilean ports ? Yes , we ship to Chile fast . We ship to Iquique or Valparaiso . Also , we handle all customs work . So , you just wait for tools . Next , we send the paper work . We pack the gears very safely . We use strong wooden boxes always . Therefore , the sea water stays out . The gears arrive in perfect shape . Finally , you get the copper rock separation gear cost in Chile plan .
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