VUS300 Tower‑Style Aggregate Production Solution: Precision Sand output at 180–250 TPH

1 Project Background & Challenges

Construction firms face ever‑growing demands for fine sand under strict environmental rules, yet site space shrinks,noise levels soar,and dust goes unchecked—sound familiar? Our client, a leading infra‑developer, couldn’t tolerate inconsistent fine aggregates for pipe‑pile works and high‑strength C50 mixes any longer

They needed a 180–250 tph granite‑to‑sand line squeezed into a tight urban plot, with output fractions of 0–5 mm, 5–10 mm and 10–16 mm, adjustable fines ratios, noise below 75 dB, dust < 10 mg/m³—all without losing throughput or quality

2 System Design & Flow Overview

SBM’s VUS300 tower‑style sand‑making system stacks key units vertically—crushing, shaping, screening—covering just 6 615 m³ (about 70 % less land than a horizontal plant)

Raw granite (≤ 40 mm) rides enclosed belts into the VU Impact Crusher (“VU sand‑maker”), where rock‑on‑rock grinding generates cubical grains; then grains pass through FM control screens, Particle Optimizer and Moisture Controller modules for precise gradation and moisture control

Final sizing happens in VSI6X centrifugal shaper cells—0–5, 5–10, 10–16 mm streams—then sealed ducts and dust collectors keep emissions under 10 mg/m³, while negative‑pressure bag filters silence the site

3 Equipment Highlights & Tech Innovations

Why choose SBM’s VUS300 tower‑style line? Because it’s professional,energy‑saving,robust,high‑yield—plus:

• Vertical Integration

  Stacks crushers, screens, conveyors and control cabinets into a compact footprint—land use slashed by 70 % without cutting capacity

• VU Impact Crusher

  Original cascade‑fall shaping tech generates spherical grains for better concrete packing and strength; input size 0–15 mm, capacity 60–205 tph (scaled to 180–250 tph with VSI6X upgrade)

• Smart Screening

  FM Control Screen plus Particle Optimizer deliver adjustable fineness modulus (2.5–3.0) and powder content (3 %–15 %), so you dial in 3 %–8 % fines on‑the‑fly

• Closed‑Loop Dust & Noise Control

  Negative‑pressure ducts, bag filters and steel shell acoustics keep noise at 72 dB at boundary and dust below regulations; no sludge, no wastewater

• Full Automation

  Central Control System monitors Moisture Controller, Dust Collector and Vibrating Screen/Feeder parameters—zero manual tweaking needed

4 Performance & Future Prospects

On‑site stats beat design targets: land use just 30 % of traditional plant, shape coefficient > 0.95, fines modulus stable at 2.7, noise 72 dB: all metrics exceed client and gov’t specs

What’s next? Expect AI‑driven gradation tweaks, recycled material inputs, renewable energy integration—complete circular‑economy aggregate making in urban scapes

Isn’t it time you went vertical with SBM’s VUS300? Join the sustainable, high‑yield revolution!