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Central Drive Thickener

Central drive thickeners represent fundamental solid-liquid separation equipment widely implemented in mining, mineral processing, and industrial wastewater treatment. Characterized by robust mechanical design and gravity-based sedimentation, these units efficiently concentrate slurries into thickened underflow while producing clear overflow water. Key configurations include manual or powered rake lifting mechanisms depending on diameter.

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Performance

  • Operating Principle

    Central drive thickeners operate on gravity sedimentation:

    • Slurry enters through central feed well
    • Solid particles settle toward conical bottom
    • Centrally mounted drive rotates rakes to gently push thickened solids
    • Clarified water overflows peripheral weirs
    The settling process creates distinct zones: clarification, hindered settling, compression.

  • Structural Configurations

    • Manual Lift (≤12m diameter): Hand-operated system ideal for smaller units and intermittent operation
    • Powered Lift (>12m diameter): Motor-driven lifting for handling massive rake loads
    Both systems enable height adjustment to manage varying sludge densities.

  • Tank Construction

    • Steel tanks for standard applications
    • Reinforced concrete construction for large diameters (>18m)

  • Safety & Control Features

    Critical operational safeguards:

    • Overload sensors: Detect torque exceeding safe thresholds
    • Automatic rake-lifting: Triggered during overload events
    • Visual/audible alarms: Alert operators to abnormal conditions
    • Foundation load sensors: Monitor structural integrity
    These features prevent mechanical damage during process upsets or feed surges.

  • Design Advantages

    Core engineering benefits:

    • Simple Mechanics: Minimal moving parts enhance reliability
    • Low Wear Design: Slow-moving components withstand abrasive materials
    • Accessible Maintenance: Walkways, service platforms, and modular components simplify servicing
    • Energy Efficiency: Low-power consumption compared to alternative technologies
    • Scalability: Proven performance from 5m to 50m diameters

  • Industrial Applications

    • Mineral Processing: Concentrate thickening in copper, gold, phosphate operations
    • Tailings Management: Dewatering mine tailings before disposal
    • Alumina Production: Red mud thickening in Bayer process
    • Water Treatment: Clarification of industrial effluents

    Performance Parameters

    • Feed density range: 5-50% solids
    • Underflow consistency: 45-70% solids
    • Hydraulic capacities: 5-5,000 m³/h

    Operational Considerations

    Optimal performance requires:

    • Flocculent dosing optimization
    • Feed distribution calibration
    • Rake height adjustment protocols
    • Torque monitoring procedures
    • Regular underflow viscosity checks

Cases for Your Reference

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