Are you planning a 100TPH granite sand production line cost in Nigeria? This guide shows you all the equipments and costs. Therefore, you can start your quarry business with confidence today.
Firstly, we must understand the core machines. A production line uses several crushers working together. Because granite is a very hard rock. We using a jaw crusher for the first step. Then, a cone crusher handles the second step. Finally, a VSI machine makes the final sand.
Also, VSI stands for Vertical Shaft Impactor. Basically, it throws stones against an iron anvil. Or, it throws stones against other stones. As a result, the stones break into nice cubic shapes. This shape is perfect for making concrete building.
Next, let us look at how they work. The jaw crusher squeezes the big rocks. Meanwhile, the cone crusher presses them between two metal mantles. Therefore, the rocks become smaller step by step. This prepares them for the final shaping.
Furthermore, vibrating screens sort the broken rocks. If a rock is too big, it goes back. Consequently, screen ensures only perfect sands goes to the final pile. Thus, you get exactly what you want.
You need to know the technical numbers. Because they decide your final product quality. First, a Crushing Ratio is vital. Usually, jaw crushers have a 4:1 ratio. This means input rock size divided by output size. Therefore, a bigger ratio means faster size reduction.
Next, we check the CSS and OSS. CSS means Closed Side Setting. OSS means Open Side Setting. Essentially, CSS controls your final maximum stone size. So, adjusting CSS correctly is very important for your sand quality.
Moreover, rotor speed matters for the VSI sand maker. For a 100TPH line, we set speed around 1600 RPM. Because high speed makes the finer sands. Standard mining journals suggest 0-5mm for building sand. Thus, correct speed hits this target perfectly.
Additionally, motor power is a big factor. A 100TPH VSI needs about 160kW power. Indeed, the motor matches the rotor weight. Proper matching prevents electrical overloads. Therefore, your machines is safe all day long.
Here is a table for your selection. Consequently, you can see the main machines clearly. We build all these equipments for you.
| Machine Name | Main Job | Motor Size |
|---|---|---|
| PE600x900 Jaw Crusher | Primary breaking | 75 kW |
| HPC160 Cone Crusher | Secondary breaking | 132 kW |
| VSI7611 Sand Maker | Sand shaping | 160 kW |
| 3YK1848 Screen | Sorting sizes | 22 kW |
First, we use a vibrating feeder. It pushes rocks evenly. Because an even feed prevents dangerous blockages. Also, grizzly bars drop dirt out early. Thus, efficiency increases greatly. Your main crusher works much better.
Next, moving rocks needs strong belts. We supply heavy-duty rubber conveyors. Sharp granite cuts cheap belts easily. Therefore, our thick belts last longer. Furthermore, wet sand flows smoothly. The whole system runs without stops.
Sometimes, grid power in Nigeria drops suddenly. Therefore, running big crushers becomes difficult. Firstly, we always suggest buying a good diesel generator. Because a generator keeps your plant running smoothly. It protects the electric motors.
Furthermore, SBM uses energy-saving electric motors. For example, our motors save about 5% energy. Consequently, you spend less money on diesel fuel. Also, try running heavy machines during steady grid hours. Thus, your power costs go down.
Granite holds a lot of hard silica. Therefore, it wears down standard metal very fast. As a result, you might change parts every two weeks. This stops your production often. It wastes your time.
However, we have a smart solution. We cast jaw plates with high manganese steel. High manganese hardens when rocks hit it. Also, we fit VSI rotors with tungsten carbide tips. Because carbide resists extreme wear. Thus, your maintenance costs drop sharply.
Nigeria has a very dry and dusty season. Consequently, crushing rocks creates massive dust clouds. This hurts workers and damages local environment. Therefore, you must control the dust effectively. You must protect your team.
Specifically, we install water spray systems on conveyors. The fine mist catches the dust perfectly. Furthermore, we can cover the vibrating screen with steel plates. Thus, the dust stays inside the machine. Your site remains clean and safe.
During the rainy season, the granite gets wet. Therefore, wet dust sticks inside the cone crusher. Consequently, it blocks the crushing cavity. This stops the whole production line. You lose money every hour.
However, SBM designs a special clearing system. You push a button, and hydraulic cylinders open the cone. Thus, the wet mud falls out quickly. Also, we suggest keeping a roof over your raw rocks. Therefore, rain does not soak them.
Last year, we build a plant near Abuja city. The local climate is hot. Also, their raw granite is extremely hard. Therefore, they needed very tough machines. We supplied a complete crushing line for them.
Specifically, the input rock was up to 500mm. The final sand was 0-5mm. Also, they produced 10-20mm gravel. The energy use was just 1.5 kWh per ton. The cone crusher liners lasted 45 days. They saved money.
The Abuja customer gave us great feedback. They said the machines is very strong. Moreover, our engineers finished installation fast. Therefore, they started selling sand early. They made profit fast.
Additionally, they liked the easy maintenance. Because we provided simple manuals. Also, they get the very good shape sand. Consequently, local builders buy all their sand daily. They are very happy with SBM.
Starting this plant needs capital money. First, you pay for the rock machines. Next, you pay for shipping to Lagos. Also, you build concrete foundations. However, the artificial sand price is high now. The market is good.
Therefore, our client normally recover their money fast. Usually, it takes 8 to 10 months. Furthermore, Nigeria has many new road projects. Thus, they constantly need more sand. Your investment grows steadily over time.
We do much more than selling iron. Indeed, we provide full service. First, our expert team flies to Nigeria. They direct the concrete foundation work. Therefore, the base is totally solid. It holds heavy machines safely.
Next, they teach your operators everything. Because smart operators prevent bad accidents. Furthermore, we ship spare parts together with the main order. Thus, you fix problems quickly later. We stand by you always.
Generally, a 100TPH plant needs 2000 square meters. Because you must store raw granite rocks. Also, you need big spaces for final sand piles. Furthermore, large trucks need room to turn around safely.
Therefore, find a flat land piece. Also, keep it near the main road. Consequently, transport becomes very cheap and fast. You ship sand to buyers easily.
Yes, you certainly can. Our machines process river stones perfectly. However, river stone is smooth but tough. Therefore, we use the same jaw and cone crushers. They break rocks easily.
But, we might change the VSI sand maker speed. Thus, we get the best sand shape. Consequently, your product remains top quality. You sell it fast.
Absolutely, we manage shipping totally. We pack the equipments very safely. Furthermore, we prepare the Soncap documents for Nigeria. Therefore, your import process is smooth. We handle the paperwork.
Next, we send containers to Lagos port. You just hire a local agent. Thus, clearing customs is fast. We help you every step. You do not worry.
Building a 100TPH granite sand production line cost in Nigeria is smart. Because the construction market grows every day. SBM is a professional mining equipment manufacturer. We make custom plant layouts for you.
Therefore, you achieve maximum efficiency and profit. Do you want a free line design? Do you need the exact price quote? Please send us an inquiry now. Let us create success together.
Whatsapp：+8617329420102
Email: [email protected]
Address: No. 1688, Gaoke East Road, Pudong new district, Shanghai, China.
Online Service : Get Price
We value your feedback! Please complete the form below so that we can tailor our services to your specific needs.
